Container Housing and Cylinder Repair
An aluminum extrusion manufacturing facility initially tasked All Enterprises Inc. with rebuilding a damaged container housing and die shaft. During the three-week project, additional issues were discovered, requiring a comprehensive repair solution during a critical shutdown.
Challenges
- Initial Scope and Timeline: The original scope involved rebuilding a container housing and die shaft within a three-week period during a planned shutdown.
- Uncovered Issues: Upon disassembly, numerous additional issues with the press were discovered, including damaged side cylinders that were too loose, affecting the press's alignment and performance.
Innovative Solutions
All Enterprises Inc. employed a strategic approach to address these challenges effectively:
- Expanded Scope: The team at All Enterprises Inc. adapted to the expanded scope by identifying and addressing the myriad of additional issues discovered during disassembly. Identifying the issues, building a plan that proposed options on addressing the damage discovered and adjusting accordingly to incorporate the additional scope.
- Cylinder Removal and Repair: The damaged side cylinders were removed and repaired to ensure proper alignment and functionality of the press. The loose cylinders were a significant issue that required precise machining and adjustment, which was all completed with All Enterprises’ in-house machine shop.
- Shut Down Timeline: Many facilities have tight production schedules with very little flexibility for extended duration shutdowns, so we develop solutions that prioritize efficiency and minimize downtime, ensuring that repairs and installations are completed within the shortest possible timeframe.
Project Outcome
The project was completed successfully and addressed all of the additional scope, ensuring that the press was put together to last. All Enterprises Inc. demonstrated their capability to adapt to unexpected challenges and provide comprehensive repair solutions.
Key Highlights
- Project Complexity: Tackled an initial rebuild project that expanded in scope due to numerous uncovered issues, requiring adaptive and comprehensive solutions.
- Expertise: Extensive experience in handling complex machinery repairs and providing effective solutions for unexpected challenges.
For more information or to discuss how All Enterprises Inc. can assist with your machinery repair and maintenance needs, please contact us.